October 2012 |
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Testing Efficient Lighting and Building Control Solutions at Berkeley Lab
The First FLEXLAB Module Takes Shape |
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As clouds pass in
front of the sun, incoming daylight is reduced in the interior of a
section of the fourth floor of an office building at Lawrence Berkeley
National Laboratory (Berkeley Lab). In this new lighting and plug load
testbed, light sensors read the change in light levels, and
energy-efficient ceiling fixtures gradually increase their light output
to compensate.
Sensors on every light fixture report power consumption data in real
time for recording, while other sensors measure ambient and desk-height
light levels. The clouds drift away, incoming sunlight intensity
increases, and the louvers of motorized blinds automatically re-align
themselves to maintain a comfortable, glare-free light level in the
fourth floor’s interior while the automated control system dims the
overhead lights.
Sensors measure every significant variable and send data continuously
for recording and later analysis by building scientists in the
Environmental Energy Technologies Division (EETD). Office workers in
the space are aware of the dynamics taking place around them but
pleased the conditions are always maintained in the comfort zone.
This is a time of tremendous creativity and innovation in the buildings
industry. The buildings industry is working to meet the economic and
social goals of designing and constructing buildings that use far less
energy than today’s conventional buildings. Manufacturers of lighting,
HVAC equipment, building envelope products, and energy management
systems are developing new technologies. Their work promises greater
energy efficiency, more comfortable interiors, and more knowledge about
and control over building energy use and interior environment than ever.
But the building industry will not adopt new technologies and systems
without proof that these technologies actually save energy under real
conditions, and make building interiors more comfortable and easier to
control. New commercial buildings cost tens to hundreds of millions of
dollars and have service lives lasting for decades. Owners and builders
won’t take a chance and install unproven technologies whose performance
may fall short.
Now under construction at Berkeley Lab is a unique research and
demonstration facility that will help industry develop, and fine-tune
new building technologies. The facility will also generate accurate,
unbiased performance data. The Facility for Low Energy eXperiments in
Buildings (FLEXLAB) will consist of four new outdoor test modules, as
well as several testbeds within an existing building. It will be
operated by the Lab’s Environmental Energy Technologies Division, which
is seeking industry partners for cooperative research. [Read more about
it here.]
In FLEXLAB, Berkeley Lab and its partners will conduct research and
product development on single components or whole-building systems
integration. They’ll be able to replace any building system such as
exterior building envelope, windows and shading systems, lights, HVAC,
energy control systems, roofs and skylights, or interior components
such as furniture, partitions, and raised floors.
While construction of the new outdoor facilities gets underway, another
part of FLEXLAB is completing construction: the lighting and plug load
testbed, and a virtual design lab.
Unmatched control of lighting and plug loads
The lighting and plug loads testbed will have the most densely
instrumented and minutely controlled building space anywhere in the
United States—a stretch of building so finely regulated that every
power outlet is individually monitored and can be turned on or off,
every light fixture in the office cubicles is individually metered and
controlled. “This is more advanced than any other facility in the
buildings industry,” says Steven Lanzisera, one of the researchers on
the testbed’s design team.
This 4,000 square foot floor area has room for 15 cubicles plus a row
of perimeter offices along both sides of the building (eight in all).
Francis Rubinstein, who helped designed the lighting system and
controls of the testbed says “every single light fixture in the testbed
will be individually monitored. We can control the lights in the four
rows of overhead fixtures in eight-foot segments. We’ll also be able to
measure the input power along each eight-foot segment.”
“The ability to control and measure each fixture individually is unique
to this testbed,” says Rubinstein. “You don’t get this level of control
in any other test facility.”
Rubinstein adds that there will also be occupancy sensors to control
the energy-efficient LED task lighting fixtures in each cubicle. The
occupancy sensors will turn them off when the occupant leaves. Fifteen
ceiling-mounted photosensors will measure the illumination distribution
throughout the study space. Additional photocells will be installed at
the tops of partitions separating the cubicles as well as at the desk
surface as required to adequately sample the daylight conditions as
these vary across the day.
Researchers will test different control algorithms for dimming electric
lighting up or down to balance the daylight in the space as well as
controlling automated fenestration systems.
“A lot of flexibility is built in to the algorithm to allow for
individual control,” says Rubinstein,“ with the end result that we have
a densely instrumented living laboratory that we can use to test
real-life situations, mixing a variety of automated control strategies
with manual control by occupants.”
Control is in the software
“A unique feature of the testbed,” says Lanzisera, “is that all control
is done in the software of the control algorithm—outside of the
hardware.
“Traditionally,” he continues, “controls are internal to the hardware,
but here, all the control algorithms are on the outside, and the sensor
data is logged continuously, and viewable using Labview software. If
someone has a control methodology they want to test, it’s easy to
implement in the software.
This arrangement lets teams of researchers study how individual
decisions are made about light levels and equipment energy use, and
what sensory input went into the decision-making process. Their
observations will lead to better algorithms for controlling system-wide
energy use.
Protocols for maximum performance
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“We envision a series of experiments in cooperation with private-sector
partners to study the performance of new lighting controls and plug
load technologies involving lighting fixtures, power supplies, plug
strips, and software technologies for shedding load [reducing power
consumption during periods of heavy demand],” says Rubinstein.
“We hope to conduct experiments that will allow us to test several
different technologies at the same time, and develop control strategies
to maximize the energy savings and maintain comfortable conditions
within the space.”
Another goal of the testbed is to study how design intent behind use of
technologies matches up to their actual performance, and to work out
the control strategies that allow building operators to get maximum
performance. “We’ll be documenting the installation of systems, the
commissioning procedures we used to ensure they meet their design
intent, and how to operate the systems for highest performance,” says
Rubinstein.
Discussions underway now with potential partners
While the outdoor testbeds are designed for use as unoccupied spaces
with simulated occupancy, the lighting and plug load test lab will be
fully occupied by EETD staff. Construction on the lighting and plug
loads testbed has been completed, commissioning is underway and the
facility will be reoccupied by staff in early October. The first
team of industry partners is currently planning a test program to be
implemented starting in late 2012.
FLEXLAB staff are now in discussions with other potential partners to
develop a program of cooperative research in the lighting and plug
loads testbed, as well as the rest of FLEXLAB, whose centerpiece is the
four-module facility, which will be finished in the winter of 2013.
Berkeley Lab invites interested partners to contact FLEXLAB staff for
more information about how to perform research with us in the new
facility and demonstrate new technologies and systems that will help
achieve aggressive new performance goals for America’s building stock.
This facility is funded by the U.S. Department of Energy.
For more information:
Lighting controls: Francis Rubinstein, FMRubinstein@lbl.gov
Plug load controls: Steven Lanzisera, SMLanzisera@lbl.gov
Partnering opportunities: Oren Schetrit, oschetrit@lbl.gov
Links:
Facility for Low Energy eXperiments in Buildings (FLEXLAB) website
FLEXLAB brochure
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