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April 2017
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New Technology and Approaches to Significantly Cut Lab & Commercial Building Energy Use

A major research study was conducted that generated a significant amount of objective data on the indoor environmental quality (IEQ) conditions of labs and vivariums that are using dynamic control of air change rate.

Gordon P. Sharp
Founder & Chairman,
Aircuity Inc.


Member ASHRAE


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Lab research facilities are energy intense building types due to the vast amounts of 100% outside air required. With today’s concerns over high energy expenses, reducing carbon footprints, plus efforts to make facilities green and provide a better indoor environment, reducing both new and existing lab and vivarium facility energy expenses has become a critical challenge. The primary reason behind many labs’ high energy expenses is the minimum ventilation or air change requirements that often dominate the amount of outside air required by these facilities. To date, very little objective data has been available on the environmental and energy savings impact of both reducing and varying air change rates. To address this gap, a major research study was conducted that generated a significant amount of objective data on the indoor environmental quality (IEQ) conditions of labs and vivariums that are using dynamic control of air change rate.

OPPORTUNITY FOR OPTIMIZATION

In a large majority of labs (particularly life sciences labs) and vivariums, the air flow is often dictated by the minimum air change rate for the space- which might be 6 to 12 ACH in a lab room or 12 to 20 ACH in a vivarium. If the air in these rooms is “clean,” or free of any harmful or irritating contaminants, then a high air change rate is not needed, at least for when the air is clean. 

One approach that has been shown to effectively and safely vary air change rates in labs and vivariums is to sense the quality of the air for such contaminants as volatile organic compounds (VOC’s), ammonia, plus some other chemical vapors and odors, as well as particulates. When the room air is free of these contaminants, then the air change rates can possibly be reduced to 4 or in cases 2 ACH, in a lab and 4 to 6 ACH in a vivarium.

STUDY METHODOLOGY

The study is believed to be the largest one done of laboratory and vivarium IEQ conditions covering over 1,500,000 hours of lab operation from over 300 lab areas at 18 different facilities labs. In total over 20 million sensor values were collected and analyzed including data on TVOC’s, particles of a size range of 0.3 to 2.5 microns, carbon dioxide, and dewpoint (absolute humidity). These sites consisted primarily of life sciences and biology related areas as well as a smaller amount of chemistry and physical sciences lab areas.

In order to economically and reliably accomplish this sensing of environmental conditions in many labs and vivarium rooms within one facility multiplexed sensing was used. With this approach, one central set of sensors is used in a multiplexed fashion to sense many different rooms or areas. Every 40 to 50 seconds a sample of air from a different area is routed through a common air sampling backbone consisting of a hollow structured cable to the centralized set of sensors, known as a sensor suite, for measurement. These sequential measurements are then “de-multiplexed” for each sampled area to create distinct sensor signals used for traditional monitoring and control. Typically, 20 to 30 areas can be sampled with one set of sensors approximately every 15 minutes depending on the requirements for those spaces.  A variety of different types of sensors can be used to analyze the air samples for multiple air parameters. Figure 1 shows an example of the architecture of the multiplexed sensing system used to implement the study.

In addition to dramatically reducing the number of sensors needed to implement this concept by a factor of nearly 30, this multiplexed sensing concept can measure different contaminant or parameter level much more accurate. Typically for controlling the lab room space airflow and IEQ it is best to look at the contaminant levels in the room differentially- subtracting the contaminants in the supply airflow from the exhaust or room levels. Any offset drift error of the sensor will be the same for both measurements since the sensor is the same for both measurements, and the offset drift error of each is cancelled out.

Figure 1   Multiplexed sensing architecture for Demand Based Control. 



Figure 1   Multiplexed sensing architecture for Demand Based Control.

RESULTS

Figure 2 shows a cumulative graph of the average TVOC levels over all of the lab locations, representing about 1,500,000 hours of operating data. It demonstrates that labs are typically “clean” of most chemical contaminants about 99.2% of the time! Based on this, energy can be saved by operating at reduced minimum air change rates the majority of the time with respect to the TVOC sensor. When looking at each site separately (figure 3), even the site with the greatest amount of TVOC activity, the dynamic control concept can still save energy about 97% of the time.

Another parameter that can cause an increase in the minimum air change rate is particles in the lab. This could be due to a reaction that goes out of control or an acid spill that causes an evolution of smoke or perhaps an aerosol into the lab room. Figure 3 shows a graph of the average level of 0.3 to 2.5-micron particle counts (PM2.5) that exceeded a background level of the lab room’s supply air for all the different sites of the study.

Figure 2   Average TVOC level percentages over the threshold (1.5M hours of lab operation).

Figure 2   Average TVOC level percentages over the threshold (1.5M hours of lab operation).

Figure 3   Average TVOC level percentages for multiple lab sites.

Figure 3   Average TVOC level percentages for multiple lab sites.

The fourth figure depicts the average lab room (dotted black line) is above the 1M pcf threshold almost 0.5% of the time, or about 30 minutes a week on average. The individual sites show a range of values from near zero up to about 1.5 % of the time that airflow should be increased based on a particle event.  If this amount of time is added to the time that TVOC’s are above the control threshold, this adds up to only 1.2% of the time on average. In other words, minimum air change rates of between 2 to 4 ACH can be achieved from 97% to in excess 99.0% of the time due to the presence of either TVOC or particle events occurring on average up to about 5 hours a week.

Figure 4   Percentage of time that small particle levels exceed the threshold.

Figure 4   Percentage of time that small particle levels exceed the threshold.

CONCLUSIONS

The study showed that that particle and TVOC events occur only a few hours a week and require high ventilation rates, however much lower flow rates can be utilized with an automatic ACH rate control system for well over 97% of the time. With the current challenges many organizations are facing concerning reducing their carbon footprint, and their usage of energy, this research, and the case study provide evidence of the significant contribution that the demand-based control of lab air change rates can make towards safely meeting these goals and creating measurably better environments.

REFERENCES

American Industrial Hygiene Association (AIHA). 2012. Laboratory ventilation. ANSI/AIHA Standard Z9.5-2012. American Industrial Hygiene Association, Fairfax, VA.
American Society of Heating, Refrigeration, and Air-Condition Engineers (ASHRAE).  (2011). ASHRAE handbook - HVAC applications Chapter 16, Laboratories (pp. 16.1 to 16.22)., Atlanta, GA: ASHRAE, Inc.


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