July 2015 |
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Control of Variable Refrigerant Volume VRF
Seamless Integration and Remote Control |
Ofer Ben-Nathan, Marketing and Sales Manager, Cool Automation HVAC Controls |
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The
latest generation in Air-Conditioning Systems incorporates advanced
VRV/VRF technology that saves energy and is extremely quiet in
operation. These systems are no longer as rare as they were in the past
and are now getting the attention they deserve together with increased
market share.
The most prominent manufacturers of such Air-Conditioning systems are
Japanese companies like: Daikin, Mitsubishi Electric, Mitsubishi Heavy,
Fujitsu, Hitachi, Sanyo / Panasonic and Toshiba. Daikin was the first
company to introduce this technology, called ‘VRV’ (Variable
Refrigerant Volume). All other HVAC manufacturers followed Daikin with
their own version of the technology called ‘VRF’ (Variable Refrigerant
Flow). Additional players outside of Japan producing VRF
Air-Conditioning systems are Korean companies, LG and Samsung with
other large players from China, Gree and Medea.
VRV / VRF Air-Conditioning systems have been distributed and installed
all over the globe for about 35 years. At the start their market
penetration was slow, but has increased dramatically in recent years
once individuals and companies began to understand the significant
energy savings of 30% and even higher, these systems may provide.
Countries in Europe, Far-East and Australia have been world leaders on
the number of systems installed and increasing market share compared to
those in the U.S. The U.S. started embracing the technology within the
last 5 - 7 years with a significant growth in usage every year.
Realizing the benefits of these systems, leading Air-Conditioning
companies in N.A have started to use the technology by forming
alliances with existing manufacturers from Japan and Korea. For
instance, Johnson Controls with Sanyo / Panasonic and Hitachi, Carrier
has formed a joint operation in the States with Toshiba naming it:
Carrier-Toshiba and Trane allied with Samsung to introduce their OEM
VRF version.
As the U.S. started its economic recovery following the crisis that hit
the U.S. in 2008, it is now possible to notice the growing penetration
of VRV/VRF Systems in the U.S market; a fact that was firmly confirmed
in 2010 by Will Scott a Sales Manager for Mitsubishi in the U.S.:
"VRF shipments have continued to
enjoy double-digit growth throughout the economic downturn. And as more
engineers and contractors have successfully applied VRF across a wider
spectrum of market segments, we expect their comfort level with VRF to
translate into accelerated growth as we begin our economic recovery,” (achrnews:
Nov 22, 2010)
VRV / VRF, Split Air-Conditioning
Systems – Control and Monitoring
VRV and VRF Air-Conditioning systems along with Splits from the same
manufacturers are more sophisticated in their control systems
incorporating built-in communication, unlike the traditional Central
and Split Air-Conditioning systems that typically incorporate only a
basic form of on/off control logic. The control and monitoring of VRV /
VRF and their Split Air-Conditioning systems is done with solutions
provided by the HVAC companies who offer Central Controllers,
Communication Gateway / Converters and thermostats to control and
monitor outdoor / indoor units on issues like: On /Off Control, Cool,
Heat, Fan, Dry Mode selection, Temperature set, Fan speed, Swing,
Filter reset, Group operation, (all On all Off), Failure Codes etc.
Communication protocols of VRV / VRF Air-Conditioning are not published
or disclosed by the manufacturers, and each maintains its own unique
protocol. This situation limits the supply of control solutions to only
those offered by the manufacturers, preventing
third party suppliers from competing and offering solutions with better
design, functionality and pricing to accommodate today's modern house
design and advanced communication means.
Integration of Control4, Crestron,
Savant etc’ Controllers with VRV / VRF and Split Air-Conditioning
Systems - Not an Easy Task!
The world market for Smart Home Systems, also known as Home Automation,
has grown dramatically in recent years to reach several billion dollars
a year. H/W Systems and applications are designed and built to satisfy
the increasing demands of the modern house in areas like electricity,
lighting, shades, security (cameras, gates), climate, entertainment and
more.
Manufacturers and suppliers in Home Automation are divided according to
their expertise where some focus and specialize in a particular area;
others provide complete H/W and S/W solutions for control and
monitoring of the entire home. Prominent players in this market are
Crestron, Control4, Lutron, Vantage, Savant, AMX, RTI, HAI, ElAN and
many others.
The controller display unit, usually supplied with the Home Automation
system, provides the home owner with the ability to centrally control
and monitor almost every peripheral around the house without the need
to abandon his couch. This becomes even
a greater necessity when living in large luxury houses having many
rooms and big distances to cover.
Nevertheless, one major area that has been overlooked and not properly
addressed by the home automation companies is the ability to centrally
control and monitor the Air-Conditioning units especially VRV / VRF
systems, thus totally ignore the increasing use of these A/C systems.
In the absence of adequate control solutions, the home owner has no
choice but to use the cumbersome and expensive control equipment as
supplied by the HVAC companies.
CoolMasterNet – Seamless Solution Integrating Home Automation / BMS Controllers & Daikin, Mitsubishi VRV / VRF Split Air- Conditioning Systems
Cool Automation identified the need for seamless
integration and control solutions for these HVAC applications.
Cool Automation specializes in the development and
supply of innovative gateways for the integration of Home Automation
Controllers and HVAC Systems in general and VRV / VRF and Splits in
particular. The flagship product of the company is CoolMaster that is
successfully
distributed and installed in more than 60 countries via distributors,
home automation integrators and HVAC installers. CoolMaster is an
innovative communication gateway that by using just a
pair of wires may quickly connect to terminals on the VRV / VRF
air-conditioning communication line to control and monitor the
air-conditioning systems most essential parameters.
From the Home Automation / BMS side CoolMaster provides common RS232 /
RS 485 interfaces requiring trivial s/w commands only, for a seamless
integration process therefore avoiding the tedious and complex
re-programming job that would otherwise be required.
Recently, the company introduced the successor of CoolMaster, the
CoolMasterNet. In addition to the above functionality this new product
also provides IP connectivity, touchscreen panel for control and
multiple HVAC brands support along with additional useful features, all
at the same cost as the previous CoolMaster. This hassle-free integration process for home automation Integrators,
and HVAC installers, enables the home owner to control and monitor all
his HVAC indoor units for Air-Conditioning most essential parameters,
all from the Home Automation’s controller,
something he cannot do from his HVAC equipment.
For VRV / VRF air-conditioning systems CoolMaster supports most of the
existing brands with one H/W platform that can be used for all
different HVAC brands.
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For Home Automation systems, CoolMaster is compatible and may simply
integrate with all major brands. This has been well recognized by home
automation companies who either purchase CoolMaster directly, or
recommend it for their distributors and
integrators everywhere as an integration solution with their
controllers and HVAC.
CoolRemote – A User Friendly Remote
Operation for Daikin, Mitsubishi VRV / VRF and Split Air-Conditioning
Systems
Recently, Cool Automation introduced CoolRemote, a web based control
solution that with CoolMasterNet hooked to the Internet enables the
remote control and monitoring of HVAC units from mobile or fixed
platforms. The operation is user friendly and offers very attractive
colored based icons for intuitive selection. If there is no need for
Home Automation tasks other than centralized HVAC Control, the usage of
CoolRemote in conjunction with VRV /VRF HVACs is an ideal cost
effective solution well appreciated by home owners that are cautious
with their energy spends.
CoolRemote Cloud - In addition, home users, professional service
providers and HVAC companies can have access to their customers HVAC
data for service assessments and operation.
CoolMasterNet
+ CoolRemote - Easy Integration and Control of VRV / VRF HVACs
Cool Automation will exhibit at the CEDIA fair
in Dallas, Texas October 14-17 2015.
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